Organizing all the essential Honda XR650R information!
Adjust the XR650R Clutch
Clutch adjustments on the XR650R are simple to make. The clutch can be adjusted both at the perch on the handlebars and at the arm on the left side of the engine.
The factory recommends between 10 and 20 millimeters of free play on the lever before the clutch begins to be engaged.
Minor adjustments can be made at on the perch:
- Pull back the rubber dust cover to expose the clutch cable adjuster
- Loosen the locknut with your fingers
- Spin the clutch cable receiver further into or further out-of the clutch lever until the correct amount of play is in the lever
- Tighten the lock nut
If more significant adjustments need to be made, or if you have just replaced the clutch cable or any related assembly, you can adjust the cable on the left side of the engine.
- Loosen the locknut with a 12 open end wrench
- Adjust the cable forward or backward using the adjuster until the desired amount of play is found
- Tighten the locknut
There isn’t much more too it than that.
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Clutch and Throttle Cable Routing
about 1 year ago - 2 comments
When replacing cables or working on the bike in general the cables tend to get twisted up and routed where they don’t belong. Here are some diagrams showing the factory recommended cable routing for the throttle cables, clutch cables, decompression cables, and other wires.
Check Your XR650R Thermostat
about 1 year ago - No comments
The Honda XR650R Thermostat is known to fail regularly. This isn’t a drastic issue, but will cause your engine to run under non optimum temperature conditions if not treated. It’s a good idea to check your thermostat from time to time and if it looks something like the photo below then it is time to More >
Clutch Bushing Inspection
about 1 year ago - No comments
From time to time it’s a good idea to inspect your clutch bushing for wear. Wear can create slop in the clutch and over time significant damage to the basket. These parts aren’t known to wear at any accelerated rate, but next time you replace your clutch plates make a point to pull off the More >
Maintenance and Service Interval Schedule
about 1 year ago - No comments
It’s a little small but is readable if you squint a bit. These are the intervals recommended by Honda that you service your XR650R.
Honda XR650R Odometer and Cable – Parts Fiche
about 1 year ago - No comments
Parts fiche for the Honda XR650R Odometer and Cable.
Honda XR650R Right Crankcase Cover or Clutch Cover – Parts Fiche
about 1 year ago - No comments
Parts fiche for the Honda XR650R Right Crankcase Cover or Clutch Cover.
Honda XR650R Throttle and Clutch Lever Assemblies – Parts Fiche
about 1 year ago - No comments
Parts fiche for the Honda XR650R Throttle and Clutch Lever Assemblies.
Honda XR650R Clutch – Parts Fiche
about 1 year ago - No comments
Parts fiche for the Honda XR650R Clutch.

