Posts tagged Electrical

Procom CDI for the XR650R

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One of the lesser known CDI units for the XR650R is the Procom part number PE-C-MH650-A. They claim the following:

  • Improved Timing curves
  • Higher Rev Limit
  • Overrides for full performance at all times (who knows what that means)
  • Increased Spark Energy
  • Improved Throttle Response
  • Easier Starting
  • Plug-in Module Replacement (just means it’s plug-n-play)

Another option – and potentially cheaper is swapping an XR400R CDI into the XR650R.

There is also a Big Gun CDI for the XR650R.

Big Gun CDI Unit for the XR650R

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There are several CDI units which can be swapped onto the XR650R for improved performance. Big Gun makes one for around $120 called the Over Rev. Like the others it advances the timing slightly and raises the rev limiter.

Another option – and potentially cheaper is swapping an XR400R CDI into the XR650R.

There is also a Procom CDI for the XR650R.

LED Taillight Conversion

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Wheeling Cycle Supplies sells an awesome LED brake light that fits right into the stock XR650R taillight housing.

Personally I think these are a great unit and I plan to buy one. Here are a couple photos of the installed LED light on the XR650R.

XR650R LED Taillight

XR650R LED Taillight Activated

Good Bulb for the Stock Headlight

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The A3603 bulb is a dual filament bulb that will fit in the stock headlight assembly and will prevent you from buying a bulb from Honda.

Baja Designs 8″ Race Light

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Product Reviews….. coming soon.

Wiring a Dual Sport Kit

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Here are a couple wiring diagrams that are useful in your conversion.

This is a stock United States wiring diagram for the Honda XR650R.

And here is a diagram of a fully dual sported bike with using an upgraded 200w stator. Keep in mind that running an upgraded stator is NOT necessary for a basic conversion. Personally I have the Baja Designs dual sport kit on my bike, running with the stock stator, and it works quite well.

This diagram should be used as a guide. It was put together by someone on the ADV forums but I can’t remember exactly who. I’ll happily give credit if you know!

Honda XR650R Wire Harness, Coil, and Regulator – Parts Fiche

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Parts fiche for the Honda XR650R Wire Harness, Coil, and Regulator.

Honda XR650R Taillight – Parts Fiche

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Parts fiche for the Honda XR650R Taillight.

Honda XR650R Stator / Alternator – Parts Fiche

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Parts fiche for the Honda XR650R Stator or Alternator.

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